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Avoid 5 construction methods, Use latest and effective techniques


By G shukla ji, Section Infrastructure
Posted on Mon Jan 29, 2007 at 11:23:22 PM EST

Some construction methods introduced decades ago as per materials and equipment available at those times are still prevalent in India. There is a vast improvement in the quality of materials and availability of equipment now and these old and bad methods are no more relevant in today's times. Yet people continue to follow these in many parts of the country. The force behind using these methods are those masons, who are skilled in these practices and enforce them upon the house builder.

Whenever a house builder tries to depart from the old and bad methods of construction, a mason's standard reply is: " If you want to differ, I won't be responsible for the consequences." The builder is caught in a dilemma. For safety in construction, don't allow mason's dictum to prevail. Follow engineer's advice. This way economy and durability in construction shall be achieved besides, quality and safety.

Here are a few bad methods of construction. Avoid these:

RB roofing in housing
It is a major practice followed in India. Reinforced Brick (RB) roofing in houses is more common than the strong, impervious and economical RCC. There prevails a belief that RCC roofing develops cracks while RB roofing does not. RB roofing has bricks laid on edge and covered with a 40 mm thick layer of concrete. Steel reinforcement is laid in the gaps left between the bricks laid on edge. A bottom cover of 12 mm is provided to the reinforcement. Total thickness of slab works out to be 167 mm. Spacing of reinforcement gets decided by the brick laying arrangement in this type of roofing. On the other hand, RCC roofing laid under similar conditions is just 113 mm thick. The designer decides its reinforcement spacing. In the long run, RCC roofing, in fact, proves cheaper.

As and when RB roofing is laid, bricks being highly porous, soak water from concrete resulting in cracks in top layer of concrete. Steel bars placed in between bricks come in contact with them and rusting of bar occurs after a few years. There is then no remedy except dismantling the slab. The only factor that goes in favour of RB roofing is the low thermal conductivity of bricks. This may help in lesser expansion of slab and better insulation to heat. However, this factor weighs little against the drawbacks this type of roofing suffers from. If proper end treatment is given to RCC slabs by providing a 6 to 8 mm gap, filled with asbestos filler and a 10 mm bearing plaster is provided at the base, no cracks will appear in the RCC roofing.

Hand mixing of concrete
Indian specifications sometimes allow 'hand mixing' of concrete. Whatsoever, precautions you may take, hand mixing will not produce desirable blending of concrete ingredients. Cement consumption will also increase. Water-cement-ratio will also not remain under control. Therefore, avoid hand mixing. If unavoidable, allow it for lean concrete only. Non-uniform mixing of ingredients in hand mixed concrete means lack of workability, strength and density of concrete.

Uncontrolled concrete
Some specifications and common schedule of rates widely followed in execution of works allow use of un-designed concrete in construction of houses and buildings. Naturally, specified minimum cement content factors for this concrete are very high as compared to the cement required for designed concrete. There is a double loss on use of undesigned concrete. More cement is used resulting in higher expenditure. Secondly, you are not sure about the strength of concrete. Mere addition of extra cement doesn't assure strength and durability. Proper mix design is necessary.

Click on "Full Story" For Read These Points..

  • Reinforcement in beams

  • Non-usage of admixtures

Use of RMC (Ready Mixed Concrete) is now increasing in India. It is concrete produced under fully controlled conditions. If you have an RMC plant near your plot, feel blessed and use RMC. You will avoid a lot of trouble and tension. Some RMC plants have come up in Panchkula. So people of the tricity can avail this opportunity.

Reinforcement in beams
Inserting extra reinforcement in beams and slabs does not help in strengthening the structure. Masons and bar binders try to insert the steel cut pieces here and there in the slab under the impression that this will make the slab stronger. They are badly mistaken. Steel bars require certain free spacing between them to allow easy flow of concrete and bajri through them. Inserting of cut pieces stops this flow and makes the concrete less dense. Result is that the slab may rather be weaker. Get your slab designed from a structural engineer. He may bring lot of saving to you. Sometimes, a mason is so disturbed over the design of slab that he refuses to accept such less quantity of steel. Don't allow his fears to prevail upon you and get the steel laid as per design given by the engineer. Know that over reinforced slabs and beams make a building unhealthy.

Non-usage of admixtures
There is a revolution in the development of admixtures and compounds. Development of super plasticisers, water proofing admixtures and sealants have opened endless possibilities of easier laying of concrete, saving old buildings, making new buildings damp-proof, impervious and efflorescence free. However people are reluctant in use of these admixtures. These admixtures and compounds can enhance the quality of construction itself.

Make use of this synthesis of chemistry and construction. Ask a house owner, hotel manager, maintenance engineer or care taker, and the major problems being faced by him are leakage, seepage, cracks or efflorescence. Right use of admixtures and compounds can help in eliminating these problems.

However, the use of these admixtures has not become common in India. There are no reasons for not taking full benefit of these wonderful materials. It is a bad practice with us to adopt new materials at a very slow pace and with suspicion thus depriving us of their benefits at the right moment.

SOURCE- The author is SE (Civil) in PSEB
(TNN)

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Re: Avoid 5 construction methods, Use latest and (none / 0) (#1)
by atuljainkc on Fri Mar 07, 2008 at 09:14:04 PM EST

useful comments sir...thanks for sharing





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